WHAT ARE ROUTE TRAINS?
A tugger train is an internal transport solution that optimizes the transport of materials within a company. This type of transport significantly supports just-in-time and just-in-sequence production. The tugs move trolley arrangements through the plant that can be individually loaded according to in-house requirements. For example, materials are transported efficiently to or from the processing machines or assembly stations, replacing supply by forklift trucks.
- Minimization of empty runs
- different materials can be transported together at the same time
- faster and safer compared to transport by forklift truck
- with the virtual coupling and drawbar system, the train achieves
train achieves excellent directional stability
- low product costs
- Savings of forklift and personnel costs
- continuous throughput time optimization
Tugger train vs. forklift truck:
The advantages are obvious: With the tugger train, several stations are supplied in one pass. With the forklift truck, on the other hand, each station must be approached individually. It is easy to calculate that this leads to an increased volume of traffic and significantly more distance driven - not least leading to increased wear and tear on the equipment and an increased risk of accidents.
With the tugger train, various requirements can be met via the flexibly attached wagons: In addition to different general cargo (pallets, Euroboxes, tons and much more), the trains can be put together individually for each round trip. During the delivery, the next train is already being loaded in the warehouse.
Via the LKE quick coupling, the tractor starts the next round directly after returning to the warehouse. The various compatible trailers are also significantly cheaper to purchase - and to maintain anyway. With up to 5 wagons, deliveries remain maximally flexible and can be adapted spontaneously to changing needs.
Optimum directional stability with LKE steering systems
For material supply with the tugger train, LKE has developed a trailer system on which the various common standard load carriers, such as Euro pallets or Euro boxes, can be transported.
In order to ensure the trailers' directional stability, they can be equipped with the virtual coupling/drawbar system.
Ergonomic & efficient:
Loading and unloading from both sides
The product solutions shown can be transported together and can be loaded and unloaded on both sides of the tugger train. This allows the train system to efficiently adapt to your operating requirements.
We plan your tugger train system
Would your company also like to benefit from the use of tugger trains? We would be happy to plan your tugger train solution together with you: Contact us, we will be happy to support you from the first thought to the running tugger train.
Our top sellers for tugger trains:
Cargo liner SP3Cargo liner
3 bays, footprint 2375x750mm, usable area per bay 430x638mm
KLT wagon 1100 E5/ ZBT4 VKDShelf trolley
KLT car 600 E1 VKDShelf trolley
Load capacity base 300kg, 2 swivel & 2 fixed castors, central locking lever, pull handle
MODULette® 2.0 StandardRoll container
A rolling container in a class of its own
Platform trolley R6 plus f. top mountingFloor roller
Platform truck type X.2 Euro VKDFloor roller
Euro measure, virtual coupling / drawbar system
TP1.E portal trolley - Euro sizePortal Trolley
Satisfied customers -
We look back on a successful cooperation with companies of different industries and sizes. Learn how you can optimize your material flow in our case studies.