Configure the 800 mm shelf trolley
Six steps to finding the right equipment. At the end of the process, a no-obligation enquiry is sent to the sales team — no order, no price commitment.
Application & load
An overview of this trolley’s dimensions — and whether you need to deviate from them.
Standard dimensions of the KLT 800
As standardCustom dimensions required?
Do your load carriers deviate from standard dimensions — such as special pallets or custom containers?
Load capacity & safety
How heavy will the load be? What safety measures are required in the surrounding area?
Maximum load
RequiredTip: Only select as much load capacity as is necessary — a higher load requires larger castors and increases costs. The choice of castors in step 3 is based on this value.
Forklift blade guides
Drive & ESD
Electric pushing aid and antistatic features — depending on the load, routes and environment.
Electric assistance — ErgoMove
ErgoMove systems: ErgoMove 500 is designed for a total load of 500 kg and does not require a coupling extension. ErgoMove 1000 handles heavier loads (including for platform trolleys) and is combined with a coupling extension.
Antistatic requirements
Running gear & steering
Coupling, swivel castors and handles — tailored to the application: tugger train or manual shunting.
Coupling/drawbar system
RequiredCentral directional lock (ZRIF)
Handle variant — service brake
Area of application & castor selection
RequiredTip: In tugger trains operating at higher speeds, abrasion resistance and smooth running are key — whilst for predominantly manual shunting, low rolling resistance is crucial for effortless pushing.
Mould coating of the castors
—The selection depends on the load and area of application — unsuitable mould coatings are greyed out. For loads up to 800 kg, there are always two variants to choose from: the value-for-money all-rounder or the higher-quality alternative.
Parking brake
RequiredFor safety reasons, every trolley is fitted with a parking brake — the central brake lever is preselected. It is the most user-friendly parking brake; our LKE solid rubber castors come fitted with the central parking brake as standard. For other types of castors, slightly more cost-effective braked castors are also available as an option.
Castors with toe guard
RequiredBody & shelves
End panels with 50 mm hole pattern · up to 10 freely positionable shelves.
KLT body
The KLT shelf trolley comes as standard with two 1,650 mm end panels featuring a 50 mm hole pattern. The shelves configured below are hooked onto these.
A4 clipboard
A4 document wallet
Shelves & levels
Quick build — number of identical shelves
Create sets up the selected number of shelves of this type and distributes them evenly — replaces the current list. Ideal for multiple identical shelves.
Add individually
Distribute evenly arranges the existing shelves at equal intervals — the minimum compartment height applies only to this. Manually positioned shelves can still be placed freely.
Perforated grid logic — shelves are mounted on a grid with 50 mm spacing: 23 positions, ranging from 450 mm (lowest) to 1,550 mm (highest) above the floor. The min. compartment height determines the smallest clear (usable) compartment height between two shelves — this depends on the height of the goods being transported (e.g. KLT containers). The shelf’s own height (approx. 50 mm) is already deducted from this; the display always shows the clear loading height. The telescopic shelf can also be set to an extra-low position at 350 mm — below this, the base shelf can no longer be used effectively. For the sloping shelf, the height specification refers to the front edge: a spacing of 100 mm is sufficient between two sloping shelves. If a flat shelf follows above this, compartment height + 300 mm is required — the sloping shelf blocks 250 mm of vertical space due to its bolted connection. For sloping and telescopic shelves, the access side must also be specified (left or right in the direction of travel).
Submit enquiry
Please check your configuration and submit it to the sales team without obligation.
Information for the sales team
Configuration overview
Floor surfaces & castor recommendations
Which mould coating is suitable for which floor surface? This overview categorises typical floor surfaces into the two application categories: indoor use and indoor & outdoor use — ‘outdoor’ here refers to harsh conditions, even within the hall. The recommendation also depends on the load. The sales team can advise on pneumatic tyres and special castors.
| Preview | Floor surface | Category | Recommended for loads up to 800 kg | Recommended for loads over 800 kg |
|---|---|---|---|---|
|
Screed / smoothed concrete | Indoor use | Solid rubber (economy) or Polyurethane (mid-range) | Polyurethane (mid-range) |
|
Industrial screed (coated) | Indoor use | Solid rubber (economy) or Polyurethane (mid-range) | Polyurethane (mid-range) |
|
PVC / linoleum flooring | Indoor use | Solid rubber (economy) or Polyurethane (mid-range) | Polyurethane (mid-range) |
|
Textured workshop floor | Indoor use | Solid rubber (economy) or Polyurethane (mid-range) | Polyurethane (mid-range) |
|
Sheet steel / chequer plate | Indoor use | Solid rubber (economy) or Polyurethane (mid-range) | Polyurethane (mid-range) |
|
Mastic asphalt / level asphalt | Indoor & outdoor | Solid rubber (economy) or Soft polyurethane (premium) | Soft polyurethane (premium) |
|
Level paving | Indoor & outdoor | Solid rubber (economy) or Soft polyurethane (premium) | Soft polyurethane (premium) |
|
Cobblestones | Indoor & outdoor | Solid rubber (economy) or Soft polyurethane (premium) | Soft polyurethane (premium) |
|
Rough external concrete / exposed aggregate concrete | Indoor & outdoor | Solid rubber (economy) or Soft polyurethane (premium) | Soft polyurethane (premium) |
|
Gravel / unpaved | Indoor & outdoor | Custom solution — please contact us for advice | Custom solution — please contact us for advice |
Overview of shelf types
These shelf types are available for the KLT body. Each shelf can be fitted with a non-slip mat and edge protection; for sloping and telescopic shelves, the access side must be specified.
| Preview | Shelf type | Description |
|---|---|---|
|
Shelf 100 kg | Standard shelf with a small lip on the long side — 100 kg load capacity, fitted horizontally. |
|
Shelf 100 kg · sloping | Same as Shelf 100 kg, but fitted at an angle of approx. 17° — to allow visual and physical access from the access side. |
|
Shelf 150 kg · reinforcement on the long side | Shelf with reinforcement along the long side — 150 kg load capacity, fitted horizontally. (SV) |
|
Shelf 150 kg · with all-round reinforcement | Shelf with all-round reinforcement — 150 kg load capacity, fitted horizontally. (SV UAK) |
|
Shelf 200 kg · heavy-duty | Heavy-duty shelf with a small lip all round — 200 kg load capacity. |
|
Shelf 130 kg · telescopic | Telescopic shelf with a small lip all round — 130 kg load capacity, including operation via MAV. Can also be set to the extra-low position (350 mm). |













